I've crafted some wooden toy wheels using a scroll saw, but I've noticed that they all turn out slightly different and aren't congruent like the ones from well-known brands. I'm looking for tips or techniques to make these wheels more uniform and of better quality. Any suggestions on improving my process?
2 Answers
I recommend starting with a hole saw, but when you cut, don't go all the way through the wood; stop about two-thirds in. Then flip it over to finish cutting from the other side. This helps prevent the cut wheel from getting stuck. After that, you can sand the edges on a disk sander for a nice finish. Just be careful with the heat; the saw blade can get pretty hot!
Using a hole saw is a great option for making toy wheels quickly and easily! If you want a smoother finish, you might also consider turning them on a lathe. It gives you more control over the shape and smoothness of the wheels. Just an idea!
Totally agree! The lathe really helps in achieving that professional look. Worth trying if you have access to one.
Great tip about flipping the wood! I had no idea that could prevent jams. Thanks for sharing!