I'm looking to cut an intricate inlay into a piece of plywood using just a pencil outline—no template involved. I just received my router and I'm excited to start experimenting, but I'm unsure about the best bit to use for a freehand design. Any suggestions?
3 Answers
If you're committed to using the router, consider getting a ball nose spiral bit. I usually go for a Whiteside RU1800RN if you have a 1/4" collet, as it's great for creating that round groove you might want in your design. Just remember, a good bit makes a world of difference!
I've done lots of freehand routing myself! The key is to take your time and make shallow cuts. I typically use my compact Milwaukee router because it's lighter and easier to maneuver. My go-to bits are usually a 1/8 spiral up cut, carving liner bit, and profile bit. Got any pics of your design? That could help with bit suggestions!
For freehand work, using a router can be tricky. I'd recommend trying a Dremel tool instead for more control. If you want to stick with the router, aim for the finest bit available to help you practice. Just take it slow!

Yeah, I've heard Whiteside bits are top-notch! Totally agree about the quality; the cheaper options just don't compare.