I just removed all the Ipe decking from my deck because I'm replacing it with a patio, and I want to reuse the wood in my house. I'm considering cutting the 1x6 Ipe boards into thinner planks around 3/16 to 1/4 inch thick for a ceiling tray in my bedroom. My plan is to attach these planks to plywood I've already secured to the ceiling, using construction adhesive. I get that this could be tough on my tools, but I'm hoping it could work as long as I'm not overlooking a major issue. Does anyone have thoughts on why this might be a bad idea or suggestions for better ways to attach the Ipe?
3 Answers
It sounds like you’re starting to realize the potential headaches with resawing, especially as a newbie with your Delta bandsaw. Testing a piece first is a smart move. Alternatively, you might consider just cleaning up the boards with a drum sander and securing them with screws while plugging the holes. But do check how well your ceiling joists can hold the weight of those thick Ipe boards!
Resawing Ipe is tough but totally doable! It really depends on what kind of bandsaw you have. Try using a blade with a wider kerf to help manage the chips that come off this dense wood and reduce the chances of burning. A coarser blade with around 2 to 3 teeth per inch will give you a rougher cut but will cut much faster and straighter. Just remember to take your time and good luck!
Resawing that Ipe on a bandsaw is definitely going to be a challenge. You're going to need a carbide-tipped blade because Ipe can ruin a regular HSS blade in no time. If you're set on using adhesive, I'd advise against it since Ipe doesn't bond well that way. Instead, think about using mechanical fasteners like screws with predrilled holes to secure the planks. Flat head screws with trim washers could make for a stylish design, just be careful with your layout to keep everything lined up nicely.