What’s the Best Way to Safely Round Over Edges with a Router Table?

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Asked By CraftyNinja82 On

I'm a beginner looking for advice on using my router table safely. I want to round over the edge of the back of my Murphy medicine cabinet to prevent it from scraping at the base. Since it's plywood, I think I might be okay with minimal safety measures, but I'm struggling with how to clamp it to my miter gauge since it's too large for my sled. Also, I'm unsure where to place a feather board for a cut like this. I've attached some laminate scrap to my miter gauge to help keep things square. Am I overthinking this? What safety methods can I apply in this situation? I'll also be tackling some crosscuts on hardwood flooring soon, so I'm trying to get a jump on safety concerns.

3 Answers

Answered By Woodwhisperer21 On

You know, you might want to consider using your router as a handheld tool instead of on the table. It could give you more control and make the job easier. Just bring the router to your piece instead of trying to fit the piece into the table setup. It’ll be safer and more effective!

RouterGeek99 -

Totally agree! It’s usually easier to work the tool with the material than the other way around.

Answered By JoeytheBuilder On

If you're rounding the base edge, why not just try a circular saw set to 44 degrees or use a handheld router instead? It could work better for your project and keep everything safe without the hassle of the table.

Answered By SafetySam On

If you're using a round over bit, make sure the guide bearing is set almost flush with the fence. Push the plywood along while riding on the bearing, not in between the fence and bit. Do it in a couple of passes to avoid tear-out, and remember to take your time! Also, it might be useful to check out some safety videos to get a better feel for the process.

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