I'm planning to create a hand plane, probably a smoothing plane around the size of a Stanley 4 1/2. With access to modern tool steels and CNC machining, I'm curious about the idea of crafting a plane from materials like tool steel or stainless steel. Unlike cast iron options, I've seen premium planes from companies like Bridge City Tool Works and Holtey, but none that are designed in the Bailey style using tool steel. I'm interested in the potential benefits of a tool steel plane, such as being lighter, more durable, and needing to be flattened less often. Would you be interested in using a traditional-style plane built with these modern materials? Just to clarify, I'm looking at using a more affordable tool steel like 4140, pre-hardened to a machinable hardness.
1 Answer
I think a CNC machined Bailey-style plane would look amazing! Just a heads-up though, it might be more of a passion project rather than a marketable product. The tool steel isn't cheap—like $200-300 for a decent chunk of A2. Plus, finding a shop that’s willing to machine it in low quantities could get pricey. Still, the concept is exciting! You could get creative with the frog design and incorporate it into the sole for improved function.
Totally get that! A2 can be more than a bit pricey. I’m glad you’re considering 4140, it sounds much more manageable. I'm curious how you’d approach the riveted design too!