I'm in the process of building a router table and I've come across some used restaurant tables for sale. These tables are melamine laminated on both sides, and I'm curious if they would make a durable top for a router table without warping. My current Ryobi router table has a problem with warping and the plate being recessed too far. I've got an Incra positioner and the required fence, but I need a table that provides enough space for my setup. Originally, I considered a Rockler table top, but I'm worried it might warp like my current one. Since restaurant tables are designed for heavy use, do you think they'd hold up well? Has anyone had experience using them for this purpose, or do you have any thoughts on their suitability?
4 Answers
While a melamine restaurant table sounds durable, be cautious because it could have an MDF or low-grade plywood core. That could make it prone to warping over time. Creating a stronger frame under the tabletop might help keep it flat, though.
Using an old desk top for my router table has worked really well for me—it stays flat. Remember, you'll need to carefully create an opening for the router plate, though. A pre-made table from someone like Rockler could save you some hassle and ensure it turns out great in the end.
I've repurposed some laminate-covered countertops before, and they worked great! Just make sure the table is thick enough; I usually go for at least double-layered substrate to avoid sagging. If you can find some at a local Habitat for Humanity Restore, they often have good options. You can also reinforce the router plate area with some plywood or 2x4 bracing to keep it stable.
The first thought that popped into my mind when I saw 'restaurant table' was whether it might be wobbly. That could really affect your cuts. However, if you're just getting the top and plan to build a solid base, that could work out fine!
Exactly! Just focus on putting a sturdy base under it, and you'll be good to go.
Definitely! I have a few setups in my basement using salvage laminate countertops, and they work perfectly with phenolic plates.