I'm planning to create a paper lantern using an aluminum wire frame, specifically with 1/16" aluminum wire for its light weight and easy manipulation. However, I realize aluminum has a high melting point which poses a challenge for soldering. I'm keen to hear about any experiences or recommendations for soldering irons or stations that can handle this job. Any tips on working with aluminum for such projects would also be greatly appreciated! Thanks in advance!
2 Answers
Just a heads-up, aluminum isn’t the best choice for your project. It forms a tough oxide layer that makes soldering tricky. If you are set on it, you might look into TIG welding or using special acid to remove the oxide layer beforehand. Another option is to switch to brass or copper wire since they solder much easier!
You might want to consider using epoxy putty instead of solder for your aluminum frame. It’s super strong, especially if you wrap one wire around the other to increase the surface area for a better bond.
Thanks for the tips! I was also considering steel wire, which might hold up better long-term. Sounds like I’ll be exploring different materials!