Hey everyone! I'm pretty new to DIY projects and just scored some butcher block countertops from Ikea. My countertop measures 106 inches, but the longest butcher block piece I have is only 96 inches, so I need to add a 10-inch piece. I'm on a really tight budget and can't buy any tools right now for fancy joints like biscuits or dados. I've heard about using metal mending plates with wood glue to join the pieces—is that a good idea? Are there any other simple and cost-effective ways to do this? Also, since I only have a pair of Dewalt 6-inch trigger clamps, how can I clamp the two pieces together effectively? Thanks in advance!
4 Answers
Using a draw bolt might be your best bet. It involves routing a channel, but it creates a solid connection. A mending plate alone won't pull the pieces tight enough for a strong joint. Just so you know, here's an example of how you might set it up: [link]
If you're just gluing the ends together, make sure they’re end grain. Since those will be long grain, the glue should hold up fine!
Consider where you place your joint. You mentioned needing to add a 10" piece, but what if you trimmed the longer piece and added a longer extension? Placing the joint over a cabinet side can give you support, and then you wouldn’t even need glue! There are also joining kits that might help with alignment.
I suggest using dowels if you have access to a simple drilling jig. You can also improvise a clamp with a long piece of framing lumber and wedges. That should hold everything together pretty well!