I need to rip down some doug fir studs (2x4x8 and 2x6x12) into thinner strips that are each 0.75" thick. Specifically, I want to create:
- Three pieces at 0.75" x 3.5" x 48"
- Ten pieces at 0.75" x 3.5" x 58"
- Four pieces at 0.75" x 3.5" x 118"
I've got a basic jobsite table saw and some hand tools, including a circular saw and a few hand saws. In my previous attempts, I just centered the boards on the saw, pushed them through while trying to catch them at the end, and flipped them to finish the cut. It usually results in uneven cuts, and I haven't used any advanced setups like feather boards or larger fences. What's the best way to tackle this? Any tips or links to helpful videos or articles (not behind paywalls) would be greatly appreciated!
4 Answers
I highly recommend getting some Gripper push blocks and a riving knife. That setup is the safest way to rip thin strips while keeping your cuts straight and controlled.
First off, don't just force the boards through the saw! If you're pushing too hard, it's a sign something's off—pause and check. Also, keep in mind that most 10" table saws don’t cut deep enough (usually around 3-3.25"), so you might not get full cuts with the thickness you're going for. Just remember that you're likely to end up with a bow in the wood because it's not properly dried, which can mess with your strips.
Using a feather board will greatly improve your cuts, especially with long pieces on a small table saw. Unfortunately, a lot of the lumber available right now can be pretty warped. If possible, consider using kiln-dried wood or softer hardwoods like poplar. Expect the quality of your cuts to be a bit hit-and-miss due to the wood and your current setup, though.
Make sure you set up some long infeed and outfeed tables; it’ll save you a ton of hassle. Watch out when ripping, as sometimes the tension in the wood can cause it to bend unpredictably. If you can, why not just buy some 1x4s? They’re already 0.75" x 3.5", and you’d only need to make a few crosscuts!
That’s a smart suggestion! Saves a lot of effort, and you’d get more consistent results.
Totally agree with checking before pushing hard! Also, flipping the board might leave a little lip in the cut, so be ready for that.