I'm trying to cut slots into a thick piece of acrylic for a DIY project at home. I need to punch some holes first, then cut the slots. I'm considering using a drill for the holes and a router for the slots, but I'm open to other suggestions or experiences anyone might have with this material. Thanks in advance! Also, I'm curious why mods seem strict about post topics here, since this subreddit is just labeled as DIY and not specific to home projects or automotive work.
3 Answers
I've worked with thick acrylic a lot, and I say a router is a strong choice. Just keep the bit sharp and set up a guide to ensure straight cuts. Better yet, take it slow and do a few shallow passes before going deeper, especially for complex slots.
If you're open to it, there are online services that specialize in cutting acrylic to precise dimensions and can even polish the edges for you! This saves a lot of time and ensures a clean finish.
That's a great idea! Saves the hassle and ensures a perfect edge!
A jigsaw with a blade designed for plastic works well for cutting acrylic, just be careful with the speed since routers can melt the material easily if not handled correctly. Make sure you use the right blade!

Yeah, sometimes going the service route can be way easier than DIYing it!