I'm in the process of making some stair railings and I need some advice on how to build this specific design. My plan is to glue 3 or 4 pieces together to create a rough blank, which I would then cut with a bandsaw. After that, I'll use my router bits to shape it all up. However, I have some concerns about how to securely join the pieces together. If I only use glue, the end grain connections might not be strong enough. Any suggestions?
2 Answers
If you're worried about end grain adhesion, adding a few floating tenons or dowels might really help secure your pieces better. It should give you that extra strength without too much hassle!
You're definitely on the right track! I suggest making a template from 1/4" MDF since it's easy to cut and shape. Trace the template onto your blank, cut it close to the lines with a bandsaw, and then use the router to flush trim it to the final shape. For joining, consider where your support brackets will go; they'll handle most of the weight. You could carve out two slots on each side of the joints and add a couple of loose tenons for extra stability—kind of like a DIY Domino method.
Totally agree on those floating tenons for added strength at the joints!
That template method is how I do s-turns too—works like a charm! Also, I use hanger bolts and dowels for alignment when attaching parts; they're a bit tricky at first but give great internal support.