How Can I Make Splined Corners Without a Table Saw or Router Table?
Asked by CraftyPineapple93
I work in a production frame shop where my boss wants to start incorporating splined corners into our frames. The catch is, we're tight on space and can't fit in a table saw or a router table. Does anyone have ideas for jigs that would let us use either a palm router or a track saw instead?
Answers
Honestly, I’m surprised you guys manage without a table saw or router in a production setup. What’s the usual process? Do you just cut and glue pre-formed strips? I mean, how are you handling the corners without those tools?
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Using a Domino or a biscuit jointer could work too. Just remember, if you're not looking to showcase the spline, those tools could make it easier to get the job done.
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What about using an angle grinder with a wood-cutting blade? I know it sounds wild, but if you're dealing with larger frames, it might just get the job done! Just be safe with it!
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You might want to check out YouTube for "splined miter circular saw jig"; there are a bunch of tutorials out there that could help. There's this one here: [Watch this](https://youtu.be/srXdanAMhdQ?si=2xf7KoeKU-3Ikcpz) that could give you a great starting point! Also, look for channels that focus on jigs—there’s a creator with lots of clever designs for small power tools that might be useful, though I can't recall the exact channel name.
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A router jig could be your best bet here! Just make a flat board with a slot in the middle, add a 45-degree triangle clamp on the side, and you’re ready to use it with a trim router and straight bit. It’s compact and should work well for those spline cuts.
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If safety's a concern with larger frames, maybe a benchtop router table could fit? It can be quite compact and still very effective for spline work.
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CraftyPineapple93: That's not too shabby! But we're really focusing on the aesthetics of the spline here.