How to Cut a Perfect Oval in Plywood?

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Asked By CraftyNinja42 On

I'm working on my second project, which is a wall-mounted organizer for a physiotherapist. It includes some hooks and shelves at the top and vertical slots below. I've been tasked with cutting a 7x4 inch oval hole in the separators, but I'm unsure how to accurately draw and cut the oval shape in 1/2 inch bamboo plywood. I don't have a bandsaw, but I do have a tracksaw, drill press, router, and sliding miter saw. Any tips on how to achieve this?

3 Answers

Answered By CarpentryWiz007 On

I found a great video that shows how to do this! It’s super helpful for visual learners like us. Can't wait to get started myself. Here’s the link: https://youtu.be/MEmPEF4G5qM

WoodworkingWhiz -

I love that! My dad made something similar when he was training; it’s called a 'bullshit grinder,' haha.

LateNightCrafter -

Haha, same here! Definitely my go-to for woodworking tutorials.

Answered By HandyHelper101 On

To draw your oval, you need two pegs pinned into some scrap wood, and a piece of string looped around them with a pen to trace the shape. After cutting it out, you can refine it with a rasp or sandpaper to get it perfect. This becomes your router template. Just do a little math to get the string length right for your oval!

Answered By PlywoodSamurai99 On

The easiest way to draw a perfect oval is to use a couple of pins and a loop of string—just make sure you space them right. Since you need multiple ovals, consider making a router template to keep everything consistent. It'll save you time and ensure your cuts are precise!

StringMathWhiz88 -

If you want to get technical, to find the focal points for your ellipse, identify your semi-major and semi-minor axes. Then you can use the formula c = sqrt(a² - b²) to get the distance from the center to each focus. In your case, that’s about 3.57 inches! So, your pins should be that distance from the center.

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