How to Handle Inductive Kickback with DC Motors?

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Asked By H4ck3rB0y99 On

Hey everyone! I'm a hobbyist trying to learn about working with DC motors. I've been experimenting with them and am hitting a few roadblocks, especially regarding inductive kickback. Here are my questions:
1. How much of a transient voltage spike is typically acceptable on a microcontroller?
2. I'm working with a 12V DC motor and I'm seeing transient spikes at the 5V input signals that exceed 10V peak-to-peak. Is that normal?
3. Despite using flyback diodes on the motor terminals and TVS diodes on the inputs, the spikes seem too high. Is there something I'm missing?
4. Should I throw in the towel and just use an optocoupler instead?
5. How does everyone else deal with inductive kickback? Is it possible to eliminate it without using an optocoupler?

2 Answers

Answered By ElekTron123 On

Welcome to the world of electrical challenges! It sounds like you're dealing with some frustrating interference issues. If you have a schematic of your microcontroller to motor setup, it could help. Sometimes the placement of ground or flyback diodes can worsen spikes. Is your motor a brushed type with just two terminals? Also, have you installed a quality capacitor (~10nF to 100nF) directly across the motor terminals? Twisting your motor wires together or using shielded coaxial wiring might also help reduce noise.

Answered By CircuitGuru_88 On

You've got several options to explore, so let's break it down:
- You might want to switch to faster flyback diodes, like Schottky or ultrafast types, as regular 1N4007 diodes may not cut it.
- Have you looked into snubber circuits? These combine a capacitor, resistor, and diode to effectively dampen spikes better than a diode alone.
- Consider using separate power supplies for the motor and your Arduino to prevent spikes from affecting your microcontroller. Usually, it's best to dedicate different rails for digital, analog, and high-power components. That helps manage power cleanly and avoids these kinds of issues!

H4ck3rB0y99 -

Thanks for the advice! The separate power rails sound like a solid plan. I’ve currently got a 5V rail for the Arduino and a 12V rail for the motor, using a MOSFET for control. But I see kickback on the 5V side behind the MOSFET. Just to clarify, you mean using IC regulators for that setup, right? Not the larger buck/boost boards?

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