I'm working on a project to make some chopsticks, and I'm stuck on how to create thin 1/8" routes. I need one route for a spline to join two pieces of wood—this one should be 1/8" wide and 3/8" deep, and then I also need to make some decorative routes that are 1/8" wide and 1/8" deep. The wood I'm using is 3/8" wide and 3" long, and while most guides suggest using a table saw, I don't have access to one. I do have a cordless Dremel with a plunge router attachment and an 1/8" bit. I watched some videos, and it seems like it might not make very clean cuts and often burns the wood. I could 3D print a jig to assist, but I'm not sure if the Dremel can handle this job. I also have thin coping saws and a scroll saw, along with the option of chiseling, but I'm worried about my hand skills. I'm open to any suggestions, except for buying a table saw! Thanks!
1 Answer
If I were you, I'd try using the Dremel router with a good quality 1/8" bit and a jig to guide the chopsticks along the edges. It’s crucial to make the route in multiple passes rather than trying to do it all at once. I had a pretty rough experience with my Dremel at first using cheaper bits—once I switched to a good carbide bit, the results improved a ton! So, definitely consider upgrading the bit if you go that route. And remember, taking shallower passes can help avoid burning.

Thanks for the advice! I'll definitely try using the Dremel upside down like a router table and see how that works out!