I'm running a small woodworking business where I create hexagon shelves. My typical process involves cutting the wood pieces, gluing one surface, and using three brad nails from one side for assembly. Unfortunately, I've been facing issues with many of these shelves getting damaged during shipping. I'm looking for a quick, easy, and inexpensive solution to make these shelves sturdier. I've been thinking about using glue with a band clamp to apply pressure and eliminate gaps that weaken the bond. I usually use Titebond 2 glue. Any tips out there?
3 Answers
How exactly are the shelves getting damaged? Is it the joints breaking? Using a band clamp should definitely help tighten those joints and prevent gapping, which is vital. Just be cautious about not overtightening. Also, consider how you're packing them for shipping; they shouldn’t be able to move around in the box. Using packing paper or air bags can cushion them well.
A solid method I learned is to tape the pieces together, add glue, then fold it up and use a band clamp. My first attempt didn't have enough pressure and wasn't perfect, but it's still hanging out in my shed two years later! The band clamps really helped with my next two tries—those turned out super strong. Just be careful and don't over-tighten them!
I've heard that wood glue is often stronger than nails or screws, so why not just stick with glue? It makes sense to use a band clamp to keep everything tight while the glue sets. This way, you'll avoid those gaps that can compromise the strength of the bond.
You might want to consider your packaging as well. If the shelves are bouncing around too much in transit, that could be the real issue.