I'm working on finishing my basement and I want to put up a wall directly underneath a metal I-beam that's supporting my entire house. My contractor, whom I've since halted, suggested I drill 1/2" holes every 30" into the beam and secure a top plate with bolts. I'm worried about the safety of this method. If drilling is acceptable, how should I attach drywall from the floor to the top of the beam, which extends 6" to the ceiling?
4 Answers
I really recommend against drilling into the bottom flange of the I-beam since it carries a lot of load. If you want to support the wall, consider adding a lally column in the middle with a proper footer beneath it. It’s best to consult an engineer before making any modifications to a load-bearing beam.
The best solution is to box in the beam instead of drilling into it. This way, you avoid compromising the structural integrity and can easily attach drywall to all sides without any risk.
Totally agree with this!
Drilling holes in an I-beam can weaken it, especially at the bottom flange. For a safer approach, typically, basement walls are anchored to the concrete slab using tapcon screws or ramset nails. If you don't have special soil issues, the walls should just sit on the slab. Also, consider using pressure-treated wood where you make contact with concrete to avoid rot!
You should definitely hire an engineer for this project. Alternatively, using construction adhesive on the top plate can be a strong solution if you clean the beam properly first. It might take longer, but it's a solid choice for DIYers.

Just keep in mind that a lally column requires its own footer because a typical 3 or 4" basement slab won’t hold up the extra weight effectively.