I'm just getting into woodworking and recently started building a workbench using large dowels. While my bench isn't perfect, I'm looking to improve my technique as I create more projects. One challenge I've faced is aligning and drilling the dowels straight and flush. I've tried using tacks to create imprints, but it hasn't been effective. I'm overwhelmed by the various doweling jigs out there and can't decide which one is the best for ensuring pieces align properly and drill straight holes. Ideally, I want something that's easy to use with my battery-powered hand drill. Any recommendations?
4 Answers
My go-to is the JessEm 8350 doweling jig. It's super precise for corner and edge joints, and it doesn't require measuring or marking. However, it is on the expensive side, and for different dowel sizes, you'll need extra bushing blocks unless you get the master kit. Jessem has a more affordable stainless steel version now, but I haven't tried it myself.
Lee Valley makes a great jig that self-aligns for up to 1-1/2" thick materials. You just need to mark your workpiece to line up the dowel holes, and it comes with different inserts for size adjustments.
I've found that the DowelMax is the best dowel jig available. The Jessem jig is also great, but it's not as versatile. For aligning dowels between wood pieces, consider using dowel centers or transfer plugs; they really help with accuracy. By the way, getting your drill to stay centered on a mark can be tricky, so I recommend using brad-point bits—they make a big difference when drilling without a jig.
Honestly, there isn't a 'best' jig; it all comes down to personal preference. I'm a fan of the old Stanley #59 dowel jig. I've used a few different ones, but this one is my favorite, and you can find it on eBay for a good price.