I'm looking to start cutting mortise and tenon joints using my OF1400 plunge router along with some accessories like a track attachment and edge guide. While I think I can handle cutting a mortise in the face of larger stock, I'm a bit stuck on how to approach making the tenon, especially for a 4x4 piece. I'd rather not invest in any pricey jigs if possible. Any tips or tricks?
1 Answer
I usually make my tenons with a table saw using a dado set, and I absolutely love it! It's super precise. For the mortises, I just drill some holes in the waste area and then use a chisel to clean it up. The key is to keep your chisel sharp and not bite off too much at once. Start with smaller cuts and you’ll get the hang of it after a few.
I get what you mean about the mess with a dado stack. If you have a bandsaw, try using it to take off the waste after cutting shoulders at the table saw. It might save you some cleanup!