I'm interested in crafting my own table saw push block and would love to hear if anyone here has experience with this. If you've made one, are there any features or design choices you wish you'd implemented or that you're really glad you did?
I'm planning to start with a block of wood and attach a comfy handle to it. I want to make the handle grip well, but I'm not sure what else to include. Would gluing sandpaper on the underside for extra grip be a good idea? I've noticed that ready-made push blocks can be priced over $50 on sites like Amazon, which seems a bit steep!
3 Answers
It sounds like you’re on the right track with your design! Using multiple layers of plywood is common for durability, but I believe gluing scraps together could also work fine as long as you get good adhesion.
I recommend skipping the sandpaper. Instead, consider using a wider block with a handle similar to a handsaw on top and a cleat for support at the back. This design allows you to push the block through the blade when making cuts, which is really important. Also, focus on using glue and dowels instead of screws or nails to keep it sturdy without any risk of parts sticking out.
I was thinking of using screws for the handle since it's going to be metal, but I’ll ensure the wood’s thick enough to prevent any screw heads from popping through.
In my experience, they're best when made from a single piece of plywood. It keeps things simple and effective!
That's great advice! I like the idea of replacing the cleat; it definitely gives you flexibility in how you handle the cuts.